An insight into the electrical energy demand of friction stir welding processes: the role of process parameters, material and machine tool architecture

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Abstract

The manufacturing sector accounts for a high share of global electrical energy consumption and CO 2 emissions, and therefore, the environmental impact of production processes is being more and more investigated. An analysis of power and energy consumption in friction stir welding processes can contribute to the characterization of the process from a new point of view and also provide useful information about the environmental impact of the process. An in-depth analysis of electrical energy demand of friction stir welding is here proposed. Different machine tool architectures, including an industrial dedicated machine, have been used to weld aluminum and steel sheets under different process conditions. The influence of tool rotation and feed rate was investigated. A power study, with breakdown analysis, was carried out to identify the contribution of the main sub-units and to determine the total demand. Different setups have been analyzed in order to identify the conditions resulting in the highest energy and mechanical efficiency. Potential control strategies for energy consumption reduction of FSW process are proposed.
Lingua originaleEnglish
pagine (da-a)3013-3024
Numero di pagine12
RivistaINTERNATIONAL JOURNAL, ADVANCED MANUFACTURING TECHNOLOGY
Volume100
Stato di pubblicazionePublished - 2019

All Science Journal Classification (ASJC) codes

  • Control and Systems Engineering
  • Industrial and Manufacturing Engineering
  • Computer Science Applications
  • Mechanical Engineering
  • Software

Cita questo

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title = "An insight into the electrical energy demand of friction stir welding processes: the role of process parameters, material and machine tool architecture",
abstract = "The manufacturing sector accounts for a high share of global electrical energy consumption and CO 2 emissions, and therefore, the environmental impact of production processes is being more and more investigated. An analysis of power and energy consumption in friction stir welding processes can contribute to the characterization of the process from a new point of view and also provide useful information about the environmental impact of the process. An in-depth analysis of electrical energy demand of friction stir welding is here proposed. Different machine tool architectures, including an industrial dedicated machine, have been used to weld aluminum and steel sheets under different process conditions. The influence of tool rotation and feed rate was investigated. A power study, with breakdown analysis, was carried out to identify the contribution of the main sub-units and to determine the total demand. Different setups have been analyzed in order to identify the conditions resulting in the highest energy and mechanical efficiency. Potential control strategies for energy consumption reduction of FSW process are proposed.",
keywords = "Energy efficiency; Friction stir welding; Power study; Sustainable manufacturing; Control and Systems Engineering; Software; Mechanical Engineering; Computer Science Applications1707 Computer Vision and Pattern Recognition; Industrial and Manufacturing Engineering",
author = "Fabrizio Micari and Livan Fratini and {Di Lorenzo}, Rosa and Gianluca Buffa and Giuseppe Ingarao and Davide Campanella",
year = "2019",
language = "English",
volume = "100",
pages = "3013--3024",
journal = "International Journal of Advanced Manufacturing Technology",
issn = "0268-3768",
publisher = "Springer London",

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TY - JOUR

T1 - An insight into the electrical energy demand of friction stir welding processes: the role of process parameters, material and machine tool architecture

AU - Micari, Fabrizio

AU - Fratini, Livan

AU - Di Lorenzo, Rosa

AU - Buffa, Gianluca

AU - Ingarao, Giuseppe

AU - Campanella, Davide

PY - 2019

Y1 - 2019

N2 - The manufacturing sector accounts for a high share of global electrical energy consumption and CO 2 emissions, and therefore, the environmental impact of production processes is being more and more investigated. An analysis of power and energy consumption in friction stir welding processes can contribute to the characterization of the process from a new point of view and also provide useful information about the environmental impact of the process. An in-depth analysis of electrical energy demand of friction stir welding is here proposed. Different machine tool architectures, including an industrial dedicated machine, have been used to weld aluminum and steel sheets under different process conditions. The influence of tool rotation and feed rate was investigated. A power study, with breakdown analysis, was carried out to identify the contribution of the main sub-units and to determine the total demand. Different setups have been analyzed in order to identify the conditions resulting in the highest energy and mechanical efficiency. Potential control strategies for energy consumption reduction of FSW process are proposed.

AB - The manufacturing sector accounts for a high share of global electrical energy consumption and CO 2 emissions, and therefore, the environmental impact of production processes is being more and more investigated. An analysis of power and energy consumption in friction stir welding processes can contribute to the characterization of the process from a new point of view and also provide useful information about the environmental impact of the process. An in-depth analysis of electrical energy demand of friction stir welding is here proposed. Different machine tool architectures, including an industrial dedicated machine, have been used to weld aluminum and steel sheets under different process conditions. The influence of tool rotation and feed rate was investigated. A power study, with breakdown analysis, was carried out to identify the contribution of the main sub-units and to determine the total demand. Different setups have been analyzed in order to identify the conditions resulting in the highest energy and mechanical efficiency. Potential control strategies for energy consumption reduction of FSW process are proposed.

KW - Energy efficiency; Friction stir welding; Power study; Sustainable manufacturing; Control and Systems Engineering; Software; Mechanical Engineering; Computer Science Applications1707 Computer Vision and Pattern Recognition; Industrial and Manufacturing En

UR - http://hdl.handle.net/10447/347248

UR - http://www.springerlink.com/content/0268-3768

M3 - Article

VL - 100

SP - 3013

EP - 3024

JO - International Journal of Advanced Manufacturing Technology

JF - International Journal of Advanced Manufacturing Technology

SN - 0268-3768

ER -